HIMA F35 – High-Availability Fail-Safe Controller for SIL 3 Safety Instrumented Systems (SIS)

The HIMA F35 is a high-integrity, modular safety controller engineered for Safety Instrumented Systems (SIS) requiring compliance with IEC 61508/61511 up to SIL 3. Developed by HIMA Paul Hildebrandt GmbH, a global leader in functional safety, the F35 platform delivers fault-tolerant, fail-safe automation for emergency shutdown (ESD), fire & gas (F&G), burner management (BMS), and high-integrity pressure protection systems (HIPPS).

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Description

The HIMA F35 is a high-integrity, modular safety controller engineered for Safety Instrumented Systems (SIS) requiring compliance with IEC 61508/61511 up to SIL 3. Developed by HIMA Paul Hildebrandt GmbH, a global leader in functional safety, the F35 platform delivers fault-tolerant, fail-safe automation for emergency shutdown (ESD), fire & gas (F&G), burner management (BMS), and high-integrity pressure protection systems (HIPPS).

Built on a 1oo2D (One out of Two with Diagnostics) or 2oo3 architecture, the HIMA F35 uses dual or triple redundant processors with continuous cross-comparison and self-diagnostics to detect and safely respond to internal faults—ensuring dangerous failures are virtually eliminated. Its modular design supports hot-swappable power supplies, CPUs, and I/O modules, enabling maintenance without process interruption—a critical advantage in continuous operations like refineries or offshore platforms.

The system integrates seamlessly with distributed I/O (e.g., F35-I/O modules), PROFIBUS PA/DP, HART multiplexers, and Ethernet-based engineering stations, allowing centralized monitoring and remote diagnostics. With a typical response time under 40 milliseconds, the HIMA F35 meets the most stringent safety loop requirements while offering long-term availability and lifecycle support for decades-long plant operations.

HIMA F35

HIMA F35

Technical Specifications

Parameter NameParameter Value
Product ModelF35 (HIMA Safety System Platform)
ManufacturerHIMA Paul Hildebrandt GmbH
Safety CertificationIEC 61508 SIL 3, IEC 61511, EN 50156, TÜV Rheinland certified
Architecture Options1oo2D, 2oo3, or 2oo4 (configurable redundancy)
ProcessorDual or Triple redundant 32-bit safety CPUs with lockstep comparison
Scan Cycle TimeAs low as 10–40 ms (depending on program size and I/O count)
Programming StandardIEC 61131-3 (via HIMA PASconfigurator engineering tool)
Communication Interfaces– Ethernet (TCP/IP) – for engineering & diagnostics
– PROFIBUS DP/PA – for field devices
– RS-232/485 – for local service
I/O CapacityUp to 1,024 digital and 512 analog points per system (expandable via remote racks)
Supported I/O TypesDigital Input/Output, Analog Input (4–20 mA, HART), RTD, Thermocouple, Pulse
Power SupplyRedundant 24 VDC modules with hot-swap and diagnostic feedback
Operating Temperature0°C to +60°C (32°F to 140°F)
Diagnostic Coverage>99% (per IEC 61508) – including CPU, memory, I/O, and communication faults
MTBF (Mean Time Between Failures)>100,000 hours (system-level)
CertificationsATEX, IECEx, FM, CSA, GL, DNV, ABS (for marine/oil & gas variants)

Main Features and Advantages

Proven SIL 3 Safety Integrity:
The HIMA F35’s hardware and software are rigorously validated to ensure dangerous undetected failure rates meet SIL 3 targets (<10>

Hot-Swappable Components:
Replace failed power supplies, CPUs, or I/O modules during live operation—minimizing downtime in 24/7 processes like ethylene crackers or LNG trains.

Seamless Integration with Field Devices:
Native support for HART over analog inputs and PROFIBUS PA enables smart device diagnostics without additional gateways—reducing cost and complexity.

Long-Term Lifecycle Support:
HIMA guarantees 10+ years of spare parts availability and offers migration paths to newer platforms (e.g., H51q) while maintaining logic compatibility.

Application Field

The HIMA F35 is deployed wherever functional safety is non-negotiable:

  • Oil & Gas Upstream/Downstream: Offshore platform ESD, pipeline HIPPS, refinery reactor protection

  • Chemical & Petrochemical: Polymerization reactor shutdown, chlorine handling interlocks

  • Power Generation: Boiler protection, turbine trip systems, hydrogen cooling safety

  • Pharmaceutical & Biotech: Sterilization autoclave overpressure protection

  • Marine & Offshore: FPSO cargo tank inerting control, ballast system safety

  • Mining & Metals: Furnace gas detection and isolation systems

In all cases, the HIMA F35 acts as the last line of defense—ensuring that when sensors detect danger, the system responds safely, predictably, and instantly.

HIMA F35

HIMA F35

Related Products

  • HIMA F30 / F86: Legacy platforms;F35 is the modernized successor with higher performance

  • HIMA H51q: Next-generation safety controller (successor to F35) with Ethernet/IP and OPC UA

  • HIMA F35-I/O Modules: e.g.,F-DI 8, F-DO 8, F-AIH 4 – hot-swappable safety I/O

  • HIMA PS-F35: Redundant 24VDC power supply module for F35 chassis

  • HIMA PASconfigurator: Official engineering software for programming and diagnostics

  • HIMA FSC (Fail Safe Controller): Older product line; F35 offers improved modularity and diagnostics